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Southwire announced that it would soon begin construction of a 100,000-sq-ft copper-rod manufacturing plant in Carrollton, Georgia, an initiative that supports its long-term modernization strategy and building on its goal to remain generationally sustainable for the next 100 years and beyond.

A press release said that construction of the new plant is expected to begin in the first quarter, and that production should begin in the new facility by the end of 2022. When the construction project is completed, the current system will be decommissioned. Of note, the new plant will feature an SCR-9000S Copper Rod System that will have the capability to produce more copper rod (60 mt/hr) than any other SCR system in the world.

“Southwire is investing in a multimillion-dollar modernization initiative that will allow us to best serve our customers, increase our efficiency and introduce newer and better equipment, systems and technology,” said Southwire’s President and CEO Rich Stinson. “In doing so, we’re reaffirming our commitment to providing a work environment that supports the well-being of our employees, our communities and the environment – for today and for the future. Installing a new SCR system is an important part of this effort, as copper rod is the start of the manufacturing process for many of the products that make Southwire an industry leader.”

Southwire started operation of its current copper rod system in Carrollton in 1980, and four decades later, copper continues to be the primary source of metal for the company’s wire and cable operations. The new facility will be located on the same property as the existing manufacturing plant and will utilize the company’s patented Southwire Continuous Rod (SCR®) technology, which transformed the wire and cable industry in the early 1960s and is still the preferred system around the world.

“To put the technology itself into perspective, fifty percent of all copper rod made in the world passes through one of our SCR systems at some point in its lifetime. That’s significant,” said Charlie Murrah, executive vice president of metals. “Our copper rod manufacturing plant in Carrollton is more than 40 years old, and it is the right time to upgrade to a new, state-of-the-art SCR system for continuity and efficiency of our processes. Having a new SCR system in place for Southwire’s copper rod production will help keep us strong and sustainable for decades to come.”

The company also plans to continue pursuing its commitment to Growing Green as it plans for the replacement system. In support of Southwire’s Carbon Zero initiative to achieve 100% carbon free energy for its operations by 2025, Southwire is partnering with Carroll EMC to use all renewable electricity for the facility.

“We’re excited about the future of our Carrollton copper rod manufacturing facility, and we are proud to partner with Carroll EMC as we pursue our Carbon Zero initiative,” said Stinson. “Through this effort, we are not only supporting our modernization strategy and strategic efforts, but also strengthening our commitment toward remaining generationally sustainable.”

Last modified on March 8, 2021

Turkey’s Cokyasar Holding reports that it has started to manufacture steel wire at its new operation, Cokyasar Wire Industries (CWI) in Albania.

A press release from the company said that the plant can annually produce 45,000 metric tons of steel products. CWI will manufacture zinc-aluminum coated steel wire and standard galvanized steel wire from 1 mm to 5.50 mm to international standards. It has some 60 employees, and as the facility was designed to be expandable, that number could increase.

CWI will supply sectors such as energy, automotive, construction, agriculture, gabion manufacturers and security. Cokyasar Holding’s experience will enable CWI Albania to develop its quality and production capacity.

Cokyasar Holding was founded by Ahmet Cokyasar in 1973. Despite the pandemic in 2020, it manufactured 180,000 metric tons of steel wire products at its three modern plants, and had revenues of US$150 million. Cokyasar Holding is one of the top 500 exporters in Turkey, with 70% of its production sent to more than 80 countries. The company has also been recognized as one of the larger employers, having more than a thousand staffers.

“We are going on our investments despite the global pandemic problem,” said Erman Korkusuz, CEO of Cokyasar Holding. He described CWI as “an investment needed for European and Balkan countries.” He said he was proud that his Turkish company could meet the obvious needs. The interest from customers so far has verified that it was a good decision to invest in Albania. “We will accelerate our other abroad investments with the success of CWI. I want to thank my team who contributed ... (to our new investment) in Albania.”

Last modified on March 8, 2021

Messe Düsseldorf Shanghai (Messe) and its longstanding regional partner SECRI (Shanghai Electric Cable Research Institute Co., Ltd.) announced that they are expanding their cooperate efforts by working together to organize the 12th staging of WireShow – China International Wire & Cable Industry Exhibition (WireShow).

A press release said that the Messe will work with SECRI to stage the event Aug. 31-Sept. 2 at the Shanghai New International Expo Centre. The Messe has not previously been part of the event, but it does put on wire China, which SECRI supports. “With this addition, Messe Düsseldorf Shanghai and SECRI will offer trade fairs for the global wire and cable industry every year in Shanghai.”

In addition to the live exhibits at the fairgrounds, WireShow 2021 will feature interactive online showrooms for companies not able to travel to Shanghai. At the last staging of the WireShow in 2019, 419 Chinese and foreign exhibitors showcased their products on 25,000 sq m of exhibit space to 14,360 visitors from 41 countries.

For further information on visiting or exhibiting at WireShow 2021, contact Messe Düsseldorf North America; telephone 312-781-5180; This email address is being protected from spambots. You need JavaScript enabled to view it.; www.wireshow.com and www.mdna.com.

Last modified on March 8, 2021

Nexans has reinforced its long-lasting relationship with Airbus with a new contract to supply specialized aerospace cables and wires that form the electrical backbone of civilian and military aircraft and helicopters.

A press release said that the new contract establishes Nexans as a major supplier to Airbus for high-performance, lightweight cables that play a major role in aircraft efficiency, passenger comfort and safety. Over the contract duration, Nexans will focus on new solutions for the future generation of electric and hybrid aircraft.

Nexans will provide most of the cables required for Airbus aircrafts in the coming years, covering applications such as cockpit, engine, cabin, in-flight entertainment and wings. The cable types include hook-up, wire, power, data, avionics and fire-resistant cables. Between 100 km and 350 km of cable are installed on a single aircraft, depending on the model.

Nexans solutions for future Airbus electric and hybrid aircraft will build on the success of the high-voltage (HV) cable prototypes, rated from 500 V to 3 kV, developed for the E-Fan X project. The regional hybrid-electric Aircraft demonstrator was a major milestone on Airbus’ decarbonization journey and a giant leap toward zero-emission flight.

The cables currently delivered by Nexans to Airbus are manufactured at Nexans plants in Draveil and Paillart, France and Mohammedia in Morocco.

Last modified on March 8, 2021

For years, the WAI Immediate Past President would receive the WAI flag that was prominently displayed at the WAI offices during their year leading the organization. When the Association moved in 2015, the suggestion was made by past president Nick Nickoletopoulos to present the flag to the President at the start of his term and have him display it at his company.

To that end, the WAI flag was presented to 2021 WAI President Tom Heberling at the first Executive Committee Meeting of the year. No surprise to anyone, Zoom helped facilitate this tradition on February 9. Heberling, vice president of Southwire, has responsibility for five plants, and his plan is to rotate the flag to each plant over the course of the year. The first stop is the Villa Rica plant in Georgia.

The 2021 Executive Committee includes President Tom Heberling, Southwire; 1st VP Jim York, Insteel Wire Products; 2nd VP Daniel Blais, Prysmian; Members Kurt Breischaft, SDI LaFarga Copperworks; Eric Bieberich, Fort Wayne Wire Die, Immediate Past President Jan Sørige, Enkotek; and Secretary Steve Fetteroll, WAI.

Last modified on March 8, 2021

Dr. Horace Pops, the industry guru for fines and wire breaks, set an Association record with his recent three-part webinar series.

Registration for the webinars—held Jan. 27 (annealing), Feb. 3 (fines) and Feb. 10 (wire breaks)—was closed when all 500 per presentation slots were filled. The total attendance for the three presentations topped 700. The reviews were consistently very positive.

“We are fortunate that not only is Dr. Pops a genius in his field, but that he has been so willing over the years to share his knowledge with the industry,” said WAI Executive Director Steve Fetteroll. He noted that Pops, a fixture at the WAI’s Fundamentals of Wire Manufacturing course, will return in that role as one of the presenters in the course that will run on seven consecutive Wednesdays, beginning March 17. A prolific author of technical papers, Pops is the principal of Horace Pops Consulting, Inc.

Last modified on March 8, 2021

The WAI has extended the deadline for submitting technical papers for the Association’s technical program at Interwire 2021, which earlier this year due to Covid-19 was rescheduled from May 10-13 to Oct. 26-27.

The WAI is focusing on Industry 4.0 at Interwire, (more on that in future issues). Eligible topics that relate to wire and cable manufacturing include: Industry 4.0, new ways to use automation in factories, The Internet of Things (IoT), the Industrial Internet of Things (IIOT), Artificial Intelligence (AI), Smart factories, dark factories (lights-out manufacturing) and changes in plant management. Other topics, however, are also welcome.

Abstracts should be sent to WAI Executive Director Steve Fetteroll at This email address is being protected from spambots. You need JavaScript enabled to view it. by March 31. Interwire will remain at its longtime location at the Georgia World Congress Center in Atlanta, Georgia. More information will be presented about the event in future issues, including a “Prequel” of the Atlanta show in the August issue, then the full preview in the September issue.

Last modified on March 8, 2021

As most of the world continues to adjust to Covid-19, three WAI chapters fully intend to continue their scholarships programs, all of which largely depend on their annual golf tournaments for funding.

It was not easy in 2020: WAI’s New England Chapter was able to reschedule and stage its tourney at a later date, with a smaller field; the Midwest Chapter canceled its golf tourney; and the Southeast Chapter canceled its event. However, that did not stop the cause. The New England Chapter awarded five scholarships, the Midwest Chapter awarded three and the Southeast Chapter awarded four.

Looking forward in 2021, it is not a certainty that all of the three chapters will be able to hold their events. The New England Chapter and the Southeast Chapter have scheduled dates, but the Midwest Chapter has not made a final decision. Despite the challenges, the chapters want to continue their scholarships. The goal is far from abstract as the dozen of 2020 scholarship recipients can attest.

“We’re very proud of how the chapters have continued to support their scholarship programs,” said WAI Executive Director Steve Fetteroll. “That chapter members are so willing to support the programs says a lot about who they are.”

Last modified on March 8, 2021

2/16/21 -- At the end of 2020, Mayer Braidtech GmbH merged with Mayer & Cie. GmbH & Co. KG, its former parent company.

A press release explained the details as follows. Braiding machine production and sales will be a separate division of the former parent company. With this move, the circular knitting machine manufacturer has formally completed the integration of Mayer Braidtech GmbH at the company’s Albstadt headquarters. It began in January 2019 when the production of braiding machines got under way in Albstadt. Mayer & Cie.’s sister company Mayer Industries had previously manufactured in Orangeburg, South Carolina, the braiding machines that make reinforcements for high-pressure hoses.

“By integrating Mayer Braidtech into Mayer & Cie. GmbH & Co. KG, we have formally completed a process that for us has long been accomplished on a day-to-day work basis,” said Patrick Moser, business unit manager of Mayer Braidtech and future head of Mayer & Cie.’s braiding division. The production of braiding machines in Albstadt has been under way at full capacity since the beginning of 2019; sales of the machines had long been based in Albstadt. “That is why the braiding machines are old friends, as it were, at our main factory,” he said, adding that there had been, as hoped, synergy effects of circular knitting and braiding machine production. “We definitely benefit from one another, be it in manpower, logistics or simply in sharing news and views.”

Last modified on February 16, 2021

2/10/21 -- Dr. Horace Pops, the industry guru for fines and wire breaks, destroyed the association record for webinar registration for the first of his three webinars: Annealing, Jan. 27, which had to close on Friday, Jan. 22 because all 500 available slots were filled. Of note, the days that followed brought additional requests.

The two other scheduled Pops’ webinars are Fines, held February 3, and Wire Breaks, to be held today, Feb. 10. The original registration was for all three sessions, so all three are closed.

“Dr. Pops has long been known in the industry for his ability to discuss potential wire problem areas in a way that makes sense, but even we were surprised that we had to shut registration six days before it was to be held,” WAI Executive Director Steve Fetteroll said. He observed that the three webinars will be available later online to WAI members.

A prolific author of technical papers, including multiple award winners, Pops has presented at numerous WAI events over the years. He is a mainstay at WAI’s Fundamentals of Wire & Cable Manufacturing course. A WAI Past President (1992-93), he is the principal of Horace Pops Consulting, Inc.

Last modified on February 16, 2021

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