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Hellenic Cables, based in Greece, recently announced that it would supply cable for two projects, one in the U.S. and other for the Netherlands.

A press release said that Hellenic Cables will be a supplier to the Leading Light Wind project, a large U.S. offshore wind project located over 40 miles off the coast of New Jersey. The company will provide 65 km of 132 kV inter-array cables for Invenergy, the project’s lead developer, and co-developer energyRe. It noted that Leading Light Wind is the only American-led project in the New York Bight lease area. The delivery of the inter-array cables is scheduled for 2030, with the production of certain cable components starting immediately at the Hellenic Cable plant in Corinth.

Hellenic Cables is part of Cenergy Holdings. “Our contribution ... underscores (our) commitment to providing pioneering solutions that support the energy transition and enhance sustainability on a global scale,” said Cenergy Holdings CEO Alexis Alexiou.

Hellenic Cables also reported that it has a long-term agreement with Enexis Netbeheer (Enexis), one of the Netherland’s largest electricity network operators. Enexis is using eight cable suppliers as part of a €2.3 billion investment program to enhance power distribution infrastructure across five Dutch provinces.

Hellenic Cables will provide a portion of the power cable that will be needed over the next 12 years. That was estimated at 40,000 km of medium-voltage cables and 36,000 km of low-voltage cables to modernize local grids. “This project not only strengthens our presence in the Dutch power distribution market but also represents a sizeable step in Europe’s clean energy transition,” said Hellenic Cables General Manager Kostas Savvakis.

Last modified on December 2, 2024

Insteel Industries, Inc., announced that its wholly owned subsidiary, Insteel Wire Products Company, has acquired Engineered Wire Products, Inc. (EWP) for $70 million in an asset transaction subject to certain adjustments.

A press release said that Liberty sold EWP, a manufacturer of welded wire reinforcement products for use in nonresidential and residential construction, with primary manufacturing facilities located in Upper Sandusky and Warren, Ohio. The EWP plants have approximately 120 employees, who now work for Insteel. EWP, a subsidiary of Liberty Steel, is a manufacturer of welded wire reinforcement products for use in nonresidential and residential construction.

“We are pleased to complete the acquisition of EWP,” Insteel President and CEO H.O. Woltz III said in a statement that noted that the move will expand Insteel’s geographic footprint and bolster its competitive position in the Mid-west market. “The acquisition of EWP will enhance our customer service capabilities and drive down operating costs through operational synergies.”

 Insteel is the largest U.S. manufacturer of steel wire reinforcing products for concrete construction applications. It manufactures PC strand and welded wire reinforcement, including engineered structural mesh, concrete pipe reinforcement and standard welded wire reinforcement. Headquartered in Mount Airy, North Carolina, Insteel operates 12 manufacturing facilities in the U.S.

Nexans announced that it has entered into an industrial partnership agreement with Italy’s Continuus-Properzi, a specialist in continuous casting technologies, that will build an innovative copper production and recycling plant at the Nexans site in Lens, France, for 2026.

A press release said that global demand for copper is continuing to increase, as is recycling, which led to the strategic decision. “Based on the operational expertise of the Nexans site, founded in 1971 in the industrial center of Lens, and the technological expertise of Continuus- Properzi, the objective is to continuously produce wire rod from recycled copper, through a state-of-the-art refining method using up to 100% of recycled metal, while optimizing water and energy consumption.”

Continuus-Properzi is a supplier of complete installations for the production of ETP (Electrolytic Tough Pitch) and FRHC (Fire Refined High Conductivity) wire rod. The Lens plant is the only copper rod foundry in France, and the investment of more than €90 million will increase its wire rod production capacity by over 50%, and boost its copper scrap recycling capacity to manage up to 80,000 metric tons per year.

“I feel extremely proud to have signed this strategic agreement with Nexans, a highly prestigious name in cable manufacturing,” said Continuus-Properzi President Giulio Properzi. “In compliance with the exacting requirements of Nexans engineering and the Lens site in particular, we have configured an installation that will meet the highest standards in years to come in terms of industrial performance, energy savings and environmental footprint.”

“By choosing to increase its recycling capacity, Nexans is proving that it is possible to reconcile industrial performance with the preservation of biodiversity,” said Nexans CEO Christopher Guérin. “Through this investment in (our) historic Lens plant, Nexans is ensuring its strategic independence and staying ahead of the raw materials crisis, serving its customers and partners.”

Nexans is already actively involved in cable recycling through Recycâbles, a joint venture set up with Suez in 2008. With this new initiative, the Group has become a key player in the circular economy of the European copper industry. Implemented for the first time in France, this process will help to create a circular model by collecting waste from different sectors of industry across France and reusing it virtuously for new finished products.

Nexans is vertically integrated, and the Group is entirely self-sufficient in terms of the copper supplies required for its entire cable production value chain. This key strategic advantage will be consolidated by the new plant, which will allow the Group to recycle more cables from construction sites or “urban mines.”

Nexans’ ambition is to adapt the life cycle of its products, reducing their carbon content, while also decreasing the carbon footprint of the cable industry as a whole. This investment is also part of the Group’s efforts to raise the proportion of recycled copper in its cables to 30% by 2030.

Direct Wire announced that it has begun first production of copper rod at a mill commissioned in a new facility it built opposite the company’s assembly plant in Lancaster, Pennsylvania.

“This facility marks a significant step forward in how we serve the copper market,” said Anthony Catoia, director of business development for Direct Wire’s Copper Division. “By producing oxygen-free copper rod with enhanced purity and conductivity, we’re positioned to meet the growing demand in industries that require superior copper performance, including energy and high-tech manufacturing.”

The Upcast Oy rod mill makes it possible for the company to provide new products—such as copper rod, stems and future products—for other wire and cable manufacturers as well as applications outside the industry, said Justin Dahl, marketing communications director. He noted that there are only a few U.S. producers of oxygen-free copper rod. It took about 18 months to build the plant and have the rod mill installed. Sizewise, it’s approximately 40,000 sq ft, nearly the same size as the assembly plant across the street. About 10 new employees were hired, and that number will likely grow as the process becomes optimized.

The new facility was described as a testament to Direct Wire’s focus on enhancing its capabilities while staying true to its founding principles. The copper rod mill will play a crucial role in serving not only existing clients but also expanding into new industries and markets, helping fuel growth for years to come.

“We’re really excited about where we are now,” Dahl said. Of note, the company’s new plant was designed to make it possible to add additional capacity. “It’s been built to be future proof,” he said.

WAI’s four chapters that offer scholarship programs have reported the winners for 2024. Below are the names of the recipients from the New England Chapter and the Southeast Chapter, preceded by some comments from the chapters. Of note, scholarship fund raising efforts have found strong support over the years, and not just from members that have a potential recipient.   

Quabbin Wire’s Cheryl Stewart said that the New England Chapter members have continued to be very generous, enabling may scholarships to be awarded over the years. The chapter gives back through its different events, and seeing scholarships go to deserving relatives of members is a very positive result.

Sikora’s John Dognazzi said that he has been pleased with how generous the members of the Southeast Chapter (SEC) have been in their support of the scholarship program. “It was great to see increased participation in this year’s SEC golf tournament, and that resulted in more funding for the scholarships, which is a win-win.”

New England Chapter Winners - $2,500:

Erin Tonyali, the daughter of Koksal Tonyali, director, product development - trade and installers products business unit, Prysmian Group, attending The University of Connecticut, where she majors in biomedical engineering.

Ava LaRoss is the daughter of Michael LaRoss, CFO, Whitney Blake Company, is attending Vermont State University Castleton, where she majors in nursing.

Halen Barry, the son of Joseph Barry, COO, Protertial Cable America Inc., is attending The University of New Hampshire, where he majors in computer science with a focus in cybersecurity.

 

Southeast Chapter Winner - $1,800:

Meredith Hammontree, the daughter of Joe Hammontree, president, Temple Terrace Industries/Reelco, is attending Florida College, where she majors in biology. 

Georgetown Steel, once a premier U.S. steel wire rod producer, has continued to go through extended harsh times, with further cuts by its U.K. owners, Liberty Steel.

Per multiple media reports, some four months ago Liberty Steel cut 50 Georgetown positions, with a company spokesman cited as saying that staffing had dwindled to six workers. “We’re hoping to restart at some point when market conditions get better,” said Reace Smith, Liberty Steel’s head of communications and brand.

The Georgetown steel mill, which opened in 1969, was ranked as the 14th largest U.S. steel producer in 1981, and at one point had some 1,500 employees. The cyclical steel market was cruel at points, and it has seen a series of new owners. Those included the government of Kuwait in 1984, Bain Capital LLC in 1993, Mid-Coast Industries in 2002, the International Steel Group in 2004, India’s Lakshmi Mittal in 2005, ArcelorMittal in 2011 and the Liberty Steel Group in 2018. 

Anti-dumping investigation to address steel wire rod from 3 countries

Malaysia’s Investment, Trade and Industry Ministry (MITI) has launched an anti-dumping duty investigation into steel wire rods originating from or exported by China, Indonesia, and Vietnam.

Per multiple media reports, a statement from MITI said that its probe follows a petition filed by Southern Steel Bhd, a domestic producer that alleged that imports from the countries were being sold at prices lower than domestic products. It also claims that the dumped imports have increased significantly causing material injury to the domestic industry, the ministry said.

The investigation was initiated under Section 20 of the Countervailing & Anti-Dumping Duties Act 1993 and Regulation 7 of the Countervailing & Anti-Dumping Duties Regulations 1994.

“A preliminary determination will be made within 120 days from the initiation date. If the preliminary determination is affirmative, the government will impose a provisional anti-dumping duty at the necessary rate to prevent further injury to the domestic industry,” the statement said.

Malaysian company orders multiple cable-laying vessels from a Dutch ship builder

OMS Group, a KKR-backed Malaysian subsea digital infrastructure company, has ordered multiple cable-laying vessels from Dutch maritime firm Royal IHC.

A statement from OMS said that the first of the new vessels is expected to be delivered in the first quarter of 2027. The group did not disclose any financial details or the total number of vessels to be constructed.

Per Business Times, KKR invested US$400 million in OMS Group in October last year as part of its expansion in the digital infrastructure space in Southeast Asia. OMS is a portfolio company of KKR. In June, OMS said it secured US$292.5 million worth of loans from a group of financial institutions including HSBC, E-Sun Commercial Bank and SinoPac, with help from KKR.

U.S.-based WireCo, a global leader in synthetic and steel wire rope manufacturing, announced that one of its brands, Lankhorst Ropes, entered a strategic alliance with Sensor Technologies that has led to an innovative product designed to redefine industry standards and drive maritime operations into the future.

A press release said that Sureline Systems, the recently unveiled product from Sensor Technologies and Lankhorst Ropes, represents a leap forward in maritime technology. The pen-shaped Sureline sensor is installed in the core of the Lankhorst rope. Via an on-vessel display, it provides crews with the ability to precisely monitor the performance of each rope, including rope tension, rope angle, slew angle and peak loads, as it is being used. During mooring, Sureline allows the rope’s tension to be monitored and adjusted to ensure it remains within the safe working load. For towage, Sureline helps the tug master avoid over-tensioning the tow line above their preset limit.

Lankhorst Ropes is part of WireCo WorldGroup, one of the world’s largest steel and synthetic fiber rope manufacturers. Founded in 1803, Lankhorst Ropes has over 200 years’ experience in the manufacture and supply of ropes for mooring and towing applications.

“We are excited to partner with Lankhorst Ropes in introducing this groundbreaking product to the maritime market,” said Sensor Technologies CEO Peter Farthing. “Our collaboration represents a synergy of innovation, expertise and shared vision. Together, we have created a solution that empowers maritime operators to achieve new levels of efficiency, safety and sustainability. This partnership exemplifies our commitment to driving progress and shaping the future of the maritime industry.”

Hengtong Cable Australia (HCA) will be supplying United Group, 45 km of flexible LV, 15 km of earth and 15 km of 33 kV cable, for its Stage 2 Western Downs BESS project. Queensland is an Australian state covering the continent’s northeast, with a coastline stretching nearly 7,000 km.

This project involves the installation of a 270 MW / 540 MWh Battery Energy Storage System (BESS) and the necessary high-voltage infrastructure to connect it to the grid at Neoen’s Western Downs Green Power Hub. The BESS will comprise 140 Tesla Megapack 2XL units and is anticipated to commence operations in 2026.

The United Group is currently working on Stage 1 of the Western Downs Battery, which is of the same capacity and is expected to be operational later this year. Once completed, both stages will operate in conjunction with Neoen’s 460 MWp Western Downs solar farm, facilitating the transmission of stored energy into the electricity network.

The Hengtong Group has 11 manufacturing facilities based in Europe, South America, South Africa, South Asia and Southeast Asia, with sales offices in more than 40 countries and regions around the world.

The UK Infrastructure Bank (UKIB) announced that it will support an investment in subsea HVDC cable manufacturer XLCC to develop a new world-leading factory in Hunterston in Scotland.

A press release said that the funding consists of an initial £20 million from the UKIB with an option to invest a further £67 million upon XLCC achieving specific development and funding milestones.

“The financing will help XLCC develop its factory in Hunterston, Scotland, which once completed will have capacity to produce thousands of km each year of leading edge HVDC cable,” the release said. The UKIB commitment is complemented by additional investment from existing and new investors. This is incremental to the funding of over £40 million raised by the company to date, to design the product, complete detailed design activities for the factory and to achieve full planning permission at the site.

“The project is firmly in line with the Bank’s twin missions to help tackle climate change and support regional and local economic growth,” the release said. Once complete the Hunterston factory will create around 900 permanent jobs including over 200 apprenticeships.

Ian Douglas, XLCC’s CEO, said that XLCC’s mission is to provide critical elements of the infrastructure that are essential to the energy transition and will reduce project costs to the benefit of the U.K. consumer.

XLCC’s already has its first order: four 3,800-km-long cables to connect solar and wind renewable power generation in the Sahara to the U.K. for the Xlinks Morocco-UK power project. “We look forward to delivering a factory of great local and international importance for HVDC subsea cable,” said XLCC Project Director Alan Mathers. “The U.K. will be positioned as a world leader in the green economy, with the site at Hunterston playing a key role in connecting cheap, green energy from renewables projects around the world.”

Primetals Technologies has recently completed an installation at Baoshan Iron and Steel in Shanghai, China, for a new combination mill featuring both a wire rod mill outlet and bar-in-coil line to produce 600,000 tons per year of wire rod and bar products.

A press release said that the installation is Baoshan’s first greenfield long-rolling investment since the original mill installation in 1998. The new mill is designed to increase rolling mill capacity and expand the size range so the wire rod mill outlet can handle 7.5-mm to 29-mm rod and the bar-in-coil line can handle 8-mm to 50-mm bar.

To reduce downtime, Primetals Technologies used four eDrive mini-finishing mills with 250 mm ultra-heavy-duty roll housings for integrated single-family rolling from a standardized mill train. The eDrive, one of the company’s newest long-rolling solutions, is designed to increase load-carrying capacity, reduce long-term costs and enable low-temperature thermomechanical rolling, using quick-change roll units.

The project included equipment supply, engineering, and site supervision services as an open consortium between Baowu Steel Group and Primetals Technologies. The full list of equipment included four eDrive mini-finishing mills, guide optics, a pinch roll and laying head, the latest high-speed pouring reels, as well as a mechatronics package comprising the mechanical software necessary for this key equipment.

“The Primetals Technologies high-speed rod mill eDrive and bar-in-coil technology has been well received and the progress of the project has been highly praised by all parties,” the release said.

Baoshan Iron and Steel is a subsidiary of state-owned Baowu Steel Group that is located in Shanghai. It owns four plants located in Shanghai, Nanjing, Zhanjiang and Wuhan. The steel service company specializes in stainless steel and carbon steel alloys, including wire rod products, since the late 1990s.

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