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U.K.-based KnitMesh Technologies (KnitMesh) reports that it has created a wire knitting machine that is able to manufacture wire mesh six feet across, a width that the company reports is an industry record.

A press release said that the model was specifically designed to produce mesh as wide as four meters to exacting tolerances to produce “green” hydrogen from water. The process “splits” water into separate hydrogen and oxygen molecules using an electrolysis process, and having access to larger size wire mesh provides economies of scale. The KnitMesh model can process wire from 0.10 mm to 0.50 mm in special metals and alloys, including stainless steels, nickel and coated wires. The company notes that it designed and produced the new system, as well as other bespoke equipment.

Asked by WJI whether the record width related just to the new demand, and if it could have been made at an earlier time, and possibly even wider, the company responded, “Theoretically, it could have been done before, but practical experience gained on recent large knitting machines has enabled this step.” As for the width, it observed, “Any width is possible, but any larger and the machines would require significant development of new components, such as bearings. The size of the new machine (we made) meets customer requirements for the foreseeable future.”

 KnitMesh Managing Director Peter Evans said that he is enthusiastic about the company’s role in shaping a carbon-free future through hydrogen fuel technologies. “We see hydrogen fuel as a key component of a sustainable future, and KnitMesh Technologies is proud to be a major supplier to this industry. We are actively expanding our business through recruitment and new equipment, and we foresee a bright future for our hydrogen division.”

In October, the company exhibited at Hydrogen Technology Expo Europe, held in Hamburg Messe in Hamburg, Germany. There they showcased their range of knitted wire mesh products, such as gas diffusion layers, porous transport layers, and mist eliminators. “The products garnered significant interest from attendees, reinforcing KnitMesh Technologies’ position as a leader in manufacturing advanced knitted wire mesh solutions.”

Founded in 1957, KnitMesh also has a plant in India, and activity there is expected to increase. “We are working with several Indian customers who will require meshes for green hydrogen electrolysers, and when they reach the series production stage we will install equipment at our Indian plant so we can ensure local supply.”

KnitMesh notes that wire mesh for creating “green” hyrdogen is a world-wide product. “Our main markets are currently Europe and North America, and we already supply similar electrolyzer meshes to customers in North America. As demand grows, we are likely to open a plant in North America.”

RTE, the transmission system operator (TSO) for France, has contracted with five suppliers–Prysmian, Nexans, NKT-SolidAI and Hellenic Cables–to secure underground power cables supplies for its projects through 2028.

A press release said that the collective project will cost almost €1 billion for the supply and installation of around 5,200 km of underground cables for voltage levels ranging from 90,000 to 400,000 volts, with the cost for the cables at €668 million euros, including €300 million for cable installation and assembly services.

One third of the cables will be made in France at Prysmian plants in Gron (Yonne) and Montereau-Fault-Yonne (Seine-et-Marne) and the Nexans plant in Bourg-en-Bresse (Ain). With this commitment, RTE is reserving almost all of the French production capacity still available until 2028, for the production of more than 1,700 km of cables. The release noted that the order to develop and strengthen the existing French electricity transmission network has allowed Prysmian to invest in a new cable production line in Seine-et-Marne.

Prysmian CEO Massimo Battaini said that the order “represents an exceptional opportunity for Prysmian to actively contribute to the local economic and social development of our sites in France with continued investments aimed at leveraging know-how and technologies available on the territory and creating new jobs.”

“Nexans is proud to put its expertise at the service of this common ambition for a more reliable electricity grid and a stronger industry,” said Nexans CEO Christopher Guérin.

“We are excited to continue the long-term collaboration with RTE as they modernize and strengthen France’s power grid and support the transition to renewable energy,” said NKT President and CEO Claes Westerlind, who noted that his company has been working with RTE since 2011. Of note, in June, NKT acquired SolidAl, which was one of the five cable suppliers cited in the press release.

“We are honored to be part of RTE’s ambitious initiative, which not only strengthens France’s energy infrastructure but also emphasizes sustainable, European-made solutions for the regional electricity transmission network,” said Alexis Alexiou, CEO of Cenergy Holdings, which owns Hellenic Cables.

South Korea’s Taihan Cable & Solution Co. (Taihan) has secured a contract through its U.S. subsidiary, TE USA, to supply power cable in the western U.S.

Per a report in The Korea Economic Daily, Taihan will supply power cables worth about $21.8 million a year for three years. Earlier this year, the company won a similar large supply project, and the total value of contracts won this year is $54.5 million, the highest amount since the company entered the North American market.

Alaska Power & Telephone Company (AP&T) has completed the company’s “SEALink South” submarine fiber optic cable project, the latest segment in its growing southeast Alaska broadband network.

A press release said that the AP&T team completed the installation one year ahead of schedule. SEALink South includes a submarine cable system interconnecting Ketchikan with the communities of Hollis and Coffman Cove, beachfront cable landing sites, various terrestrial facilities, and associated transport equipment.

Norddeutsche Seekabelwerke, a subsidiary of Prysmian Group, provided the cable for SEALink in 2022 and it also provided the cable for SEALink South. That project was noteworthy as it represented the first- ever fiber optic link to continental North America. That project required 214 miles of submarine fiber optic cable from Prince of Wales Island to Juneau, with an overland crossing on Mitkof Island through the community of Petersburg. It was funded by a $21.5 million grant from the USDA Rural Utility Services, and more than $7 million in matching funds from APTW. It was completed two years ahead of schedule.

The SEALink South Project uses 101 miles of submarine fiber optic cable to expand connectivity in Alaska’s Alexander Archipelago region, enhancing resilience through diverse routing options and a fiber “ring” around Prince of Wales Island. SEALink South was funded via a $29.3m USDA ReConnect grant, plus additional matching funds supplied by AP&T.

In addition to supporting AP&T’s needs as a rural service provider, SEALink is available as a regional resource to assist carriers with transport and routing diversity requirements. This includes indigenous stakeholders working to develop tribal broadband solutions who have actively supported SEALink throughout the course of its development.

Last modified on December 2, 2024

South Korea’s LS Cable & System (LS Cable) has signed a memorandum of understanding (MoU) with Norway’s Equinor to cooperate on the 750 MW Bandibuli/Firefly floating offshore wind project in South Korea.

A press release said that the collaboration aims to support the development of one of the world’s largest planned floating offshore wind farms, which is projected to deliver up to 750 MW capacity by 2030, approximately 70 km off the coast of Ulsan. The Bandibuli project is one of South Korea’s first large-scale floating offshore wind initiatives that is particularly suited to deeper waters.

The MoU was signed at the BIXPO 2024 event held at the Kim Dae-jung Convention Centre in Gwangju. LS Cable & System notes that it developed South Korea’s first dynamic submarine cable for floating offshore wind.

The wind farm recently entered into a Transmission Service Agreement with Korea Electric Power Corporation (KEPCO). The project calls for the deployment of Siemens Gamesa 15 MW wind turbine via an agreement that was signed in October.

South Korea’s Gaon Cable announced that it has secured 100% ownership of LSCUS, its distribution cable production subsidiary in Tarboro, North Carolina, USA, by buying out its joint venture partner, LS Cable & System.

A press release said that the acquisition is part of Gaon Cable’s strategic plan to strengthen its localization capabilities in the U.S. market and boost its competitiveness in the global power infrastructure market. LSCUS was created in 2017 when the LS Group acquired the Energy division from Superior Essex to create a subsidiary under the LS Cable & System umbrella. LS C&S had an 82% stake and Gaon Cable an 18% stake. Gaon Cable’s board approved the acquisition of LS Cable’s 82% stake.

The acquisition “marks a pivotal point in Gaon Cable’s efforts to enhance its U.S. localization strategy,” the release said. It noted that Gaon Cable plans to strengthen its ultra-high voltage cable business in collaboration with LS Cable and is set to enter the submarine cable market.

“We will enhance our competitiveness by developing products suitable for the local market and establishing a stable supply chain,” said Gaon Cable CEO Jeong Hyun. “The acquisition will serve as a crucial foundation for global market entry ... to expand overseas operations with a focus on North America.”

The 294,000-sq-foot Tarboro plant opened in 2012. It has a 128.5 ft. continuous catenary vulcanization (CCV) tower with machinery to produce medium-voltage cables, with upside capabilities to produce high-voltage cables.

Last modified on December 2, 2024

HELUKABEL has launched a new production facility in India that will make control cables and single conductors.

A press release said that the company, which has logistics and sales facilities in the cities of Mumbai and Punej, now will produce cable at the new factory of HELUKABEL India, which is located near the city of Gandhinagar in the western part of the country. It will supply the subcontinent’s quickly growing market going into the future. “India, the most populous country on earth, is experiencing a technological and economic boom,” said HELUKABEL Group Managing Director Marc Luksch. “With this new production facility, we are happy that we are now able to serve our local customers more quickly, comprehensively and flexibly in the future.”

The production facility has some 30 employees that produce cables made of conductor stranding classes 1-5, with and without braided shielding or steel wire armoring. Many of the products will be made to the Indian BIS standard, which was an important criterion for cables being installed in machines and equipment destined for sale to Indian companies. In the future, cables will also be produced according to the German VDE standard. “HELUKABEL is in an ideal position to secure its place in India’s growing market moving into the future.

Canada’s Mattr Corp. has agreed to acquire AmerCable Incorporated (AmerCable), a globally recognized U.S. manufacturer of highly engineered wire and cable solutions that will be incorporated into Mattr’s Connection Technologies reporting segment

A press release said that the deal, subject to customary closing conditions, is expected to close by the end of the year. AmerCable, which is part of Nexans, is based in the U.S. in Arkansas, where it manufactures electrical power, control and instrumentation cables for harsh environments. The company has some 300 employees and reported 2023 sales of $248 million.

“This agreement aligns with our strategy to refocus on Electrification and simplify the Group,” said Nexans CEO Christopher Guérin. He noted that AmerCable, acquired in 2012, has been a key pillar of Nexans’s Industry & Solutions portfolio. Over the last decade, the business has gone through a significant transformation, and in the last three years, with the implementation of Nexans’s SHIFT program, it has been brought to its full potential and full capacity. “It was therefore the appropriate time to look for a new owner that could invest and grow the business further as our cycle was successfully completed.”

“The pending acquisition of AmerCable will be a significant step forward in (our) strategy to enhance our wire and cable business exposure within the large and growing U.S. market,” said Mattr President Mike Reeves.

Mattr came into existence in 2023 by the rebranding of Shawflex Ltd. to reflect the company’s transformation from an energy services organization into a materials technology company. It is split between a composite systems segment (pipe for oil and gas) and connection technologies, which include Shawflex’s highly specified custom wire and cable products for complex applications and extreme environments as well as shrink tubing products and accessories.

Reeves observed that the transaction will broaden his company’s existing portfolio and add medium-voltage electrical power, control and instrumentation cable solutions. That will enhance North American manufacturing capacity, and allow Mattr to better serve customers in Canada and the U.S.

Last year Mattr announced that it would relocate its Shawflex business to a larger, more efficient facility in Vaughan, Ontario, in a phased manner expected to be completed in 2025, with full production in 2026.

Last modified on December 2, 2024

Hellenic Cables, based in Greece, recently announced that it would supply cable for two projects, one in the U.S. and other for the Netherlands.

A press release said that Hellenic Cables will be a supplier to the Leading Light Wind project, a large U.S. offshore wind project located over 40 miles off the coast of New Jersey. The company will provide 65 km of 132 kV inter-array cables for Invenergy, the project’s lead developer, and co-developer energyRe. It noted that Leading Light Wind is the only American-led project in the New York Bight lease area. The delivery of the inter-array cables is scheduled for 2030, with the production of certain cable components starting immediately at the Hellenic Cable plant in Corinth.

Hellenic Cables is part of Cenergy Holdings. “Our contribution ... underscores (our) commitment to providing pioneering solutions that support the energy transition and enhance sustainability on a global scale,” said Cenergy Holdings CEO Alexis Alexiou.

Hellenic Cables also reported that it has a long-term agreement with Enexis Netbeheer (Enexis), one of the Netherland’s largest electricity network operators. Enexis is using eight cable suppliers as part of a €2.3 billion investment program to enhance power distribution infrastructure across five Dutch provinces.

Hellenic Cables will provide a portion of the power cable that will be needed over the next 12 years. That was estimated at 40,000 km of medium-voltage cables and 36,000 km of low-voltage cables to modernize local grids. “This project not only strengthens our presence in the Dutch power distribution market but also represents a sizeable step in Europe’s clean energy transition,” said Hellenic Cables General Manager Kostas Savvakis.

Last modified on December 2, 2024

Insteel Industries, Inc., announced that its wholly owned subsidiary, Insteel Wire Products Company, has acquired Engineered Wire Products, Inc. (EWP) for $70 million in an asset transaction subject to certain adjustments.

A press release said that Liberty sold EWP, a manufacturer of welded wire reinforcement products for use in nonresidential and residential construction, with primary manufacturing facilities located in Upper Sandusky and Warren, Ohio. The EWP plants have approximately 120 employees, who now work for Insteel. EWP, a subsidiary of Liberty Steel, is a manufacturer of welded wire reinforcement products for use in nonresidential and residential construction.

“We are pleased to complete the acquisition of EWP,” Insteel President and CEO H.O. Woltz III said in a statement that noted that the move will expand Insteel’s geographic footprint and bolster its competitive position in the Mid-west market. “The acquisition of EWP will enhance our customer service capabilities and drive down operating costs through operational synergies.”

 Insteel is the largest U.S. manufacturer of steel wire reinforcing products for concrete construction applications. It manufactures PC strand and welded wire reinforcement, including engineered structural mesh, concrete pipe reinforcement and standard welded wire reinforcement. Headquartered in Mount Airy, North Carolina, Insteel operates 12 manufacturing facilities in the U.S.

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