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Wire Journal News

January 2022

1/20/2022 – The organizers of wire Düsseldorf and Tube Düsseldorf have set a new date for the events, which had previously been rescheduled to May 9-13.

A Messe Düsseldorf press release said that the event is now scheduled for June 20-24 due to the “currently very dynamic infection patterns and rapidly spreading Omicron variant.” The new date offers more planning security and added value due to METAV held concurrently in part.

“The tenor among our exhibitors is: We want and need wire and Tube – but at a point in time that promises the biggest prospects of success,” said Messe Düsseldorf CEO Wolfram N. Diener. “Together with the partners and associations involved we regard early summer as the ideal period for this. We not only expect infection patterns to calm down but also more people to be able to enter the country and take part. This means exhibiting companies as well as visitors can do their business in an environment that is clearly less affected by Covid-19.”
Bernd Jablonowski, division manager of the overall Metals and Flow Technologies Portfolio at Messe Düsseldorf, is confident that the delay will help. "Planning security for exhibitors, visitors and the entire trade fair industry is the most important thing in the continuing pandemic situation. By moving the industries' two top events to early summer, we are enabling a secure live trade fair experience that is adapted to the situation."

Added Daniel Ryfisch, project director wire and Tube, "I would like to thank our exhibitors and partners for their understanding and willingness to once again make wire and Tube with us from 20 to 24 June the industry highlights they have been for more than 30 years at the Düsseldorf location."

Exhibitors at wire will present their technological highlights in exhibition halls 9 to 15, while Tube exhibitors will be in halls 1 to 7a. A guest event, METAV, International Trade Fair for metal-working technologies, will be held from June 21-24 June in halls 16 and 17. METAV is organized and staged by the VDW, German Machine Tool Builders' Association.

Published in Industry News
January 7, 2022

WAI officers for 2022

1/7/2022 – Below are the individuals who will lead the Wire Association in 2022, and details about them.

James R. York will serve as the Association’s president in 2022, succeeding Thomas Heberling, Southwire Co. The other officers are 1st Vice President Daniel Blais, Prysmian; 2nd Vice President Kurt Breischaft, SDI LaFarga COPPERWORKS; WAI Executive Director/Secretary Steve Fetteroll; and WAI Treasurer Sheila Kuever. The WAI officers are key to the direction and planning for events, products and services to serve the WAI’s 2,000 members.


President: James R. York
James R. York is senior vice president of Insteel Industries Inc., where his focus is sourcing, logistics and business development. He joined the company in 2018, and prior to that had worked for Leggett & Platt for 15 years in key management positions, the last one being vice president, president rod & wire products. Prior to that, he had worked for Bekaert for nearly 20 years. He joined the Board of Directors in 2017 and the Executive Committee in 2018. He is the co-chair of the 2022 Conference Programming Committee, and he previously was a member of the Interwire Industry 4.0 Task Force and the Finance Committee. He has been a WAI member since 2012. He is active in the American Wire Producers Association. He holds a B.S. degree in marketing from the University of Missouri-Columbia’s College of Business.

1st Vice President: Daniel Blais
Daniel Blais is the North American manufacturing area utilities vice president for Prysmian, where he has worked since 1987. He is based at the company’s in Highland Heights, Kentucky. A WAI member since 2011, he is responsible for nine manufacturing facilities serving the utility and rod and strip customer base. He has held several operational leadership positions of growing responsibilities across the Prysmian North American footprint. He joined the Board of Directors in 2018 and the Executive Committee in 2019. He is the co-chair of the 2022 Conference Programming Committee, and he previously was a member of the Interwire Industry 4.0 Task Force and the Finance Committee. He holds a B.S. degree in mechanical engineering from Sherbrooke University.

2nd Vice President: Kurt Breischaft
Kurt Breischaft is the president of SDI LaFarga COPPERWORKS, a position he has held since 2013. He has held progressively responsible positions within the industry during his 30-year career, working for companies that include Cerrowire, Belden and Superior Essex. He serves on the WAI Board of Directors and is a member of the Executive Committee. He was the chairman of the Membership Committee from 2018 to 2021. He holds a B.S. degree in electrical engineering from the Rose-Hulman Institute of Technology and an MBA from Indiana Western University. Of note, he also was the recipient of the 2006 Wire Link Traveling Scholarship Award.

Published in WAI News

1/7/2022 – ArcelorMittal Global R&D was tasked with exploring and identifying alternative ways to capture dust emissions that resulted from the transport of sinter and other materials within blast furnace operations. This was an extremely complex issue as conventional aspiration and filtration units were not available nor applicable due to the configuration of the operations and equipment.

ArcelorMittal’s research center in Asturias, Spain took the lead in testing alternative technologies capable of reducing secondary sinter dust. The objective was three-fold: improve working conditions for fine particulate matter, decrease dust emissions that release through openings of buildings and appropriately manage humidity levels in order to protect the sinter and its performance in the blast furnace.

The initial dust suppressant alternatives were based on water injection. The use of water was poor for humidity levels and was rejected by the blast furnace as a potential solution. ArcelorMittal Global R&D proposed and optimized the application of a potato-based, biodegradable dust suppressant applied as foam to minimize the water impact.

Last year trials were developed and implemented at ArcelorMittal Gijon, where the foam was applied over conveyor belts to cover the raw materials and prevent the dust emissions that occurred during the transport and transfer of material to the bunkers. Adjustments were made to the quantity of the foam as well as the water needed to create the foam. Both qualitative and quantitative analysis was used to assess the impact of the dust suppressant.

Dust emissions were dramatically reduced after the foam application with no significant impact in the humidity of the sinter to the blast furnace. The results of the R&D trials showed a more than 80 percent reduction of inhalable particulate matter (PM10) and a reduction of more than 85 percent for fine inhalable particulate matter (PM2.5).

"The use of a biodegradable product allowed us to suppress the diffuse dust emissions without any negative impact on the process or the product. Additionally, the solution avoided costly investments that had no guarantee of success. And, perhaps most importantly, the solution has had a significant impact on the environment, eliminating emissions from ventilation openings of the tower and improving the ambient air quality and visibility of the area, thereby offering better working conditions,” said Beatriz Gonzalez Fernandez, R&D engineer, ArcelorMittal Global R&D.

As a result, ArcelorMittal Global R&D Asturias, where the trials were developed, industrialized the solution for all the belts in the tower of the blast furnace hoppers in Gijon. The diffuse dust emission problem at Gijon has been resolved with no impact on the blast furnace due to humidity. This new formulation is now available to other operations with similar conditions and constraints.

Published in The Basics

1/4/2022 – Prysmian Group has been awarded a framework contract worth around €1.71 billion by Terna Rete Italia SpA (Terna), for the Tyrrhenian Link project, which includes the design, supply, submarine and land installation, and commissioning of a total of over 1,500 km of submarine cables to support the power exchange among Sardinia, Sicily and Campania, thus reinforcing the Mediterranean energy hub.

A press release said that the order from Terna, a unit of an Italian electricity grid operator (TSO), calls for the turn-key installation of one to three 500 kV HVDC links. Each 500-km link will use single-core cables with mass impregnated insulation. They will also have double wire armoring, an innovation recently developed by Prysmian Group.

Delivery and commissioning are expected in 2025-2028. Installation will be done by Prysmian’s new vessel, the Leonardo da Vinci, which will deploy the cable to a water depth of 2,000 meters, the deepest ever reached for a power cable. The ship, described as the world’s largest cable-laying vessel, entered into operations in August 2021.

The contract also includes an electrode system and an optical fiber cable for system monitoring, as well as land civil works and land-fall HDD (Horizontal Directional Drilling). The submarine and land cables will be manufactured at Prysmian’s plant in Arco Felice (Naples).

“We are proud to have once again been chosen by Terna as a partner for this milestone infrastructure project, aimed at providing a more robust and sustainable national power grid,” stated Valerio Battista, Prysmian Group CEO. “We have proven to be able to offer the widest industry expertise, as well as technology and assets, to execute such an extensive and challenging project.”

The new 1,000 MW submarine link will help Italy reach its energy transition goals, enabling three regions to increase their solar and wind power exchange capacity generated locally. This will therefore support the development of renewable energy through better use of energy flows and a more efficient market.

“This contract adds to the other €2.3 billion projects already secured by Prysmian in 2021, thus further strengthening the Group’s ambition to become the strategic partner for developing power grids in support of the energy transition,” said Hakan Ozmen, EVP project business, Prysmian Group.

Published in Industry News

1/4/2022 – Egypt’s Elsewedy Electric recently held an inauguration ceremony in Tanzania for an industrial complex and electric cable factory that was attended by senior government officials from both Egypt and Tanzania.

Per multiple media reports, Tanzania President Samia Suluhu Hassan laid the foundation stone for what will be a factory that spans more than 120,000 sq m. The factory will employ 500 people to produce 15,000 metric tons of power cables, 1,500 transformers and 100,000 electricity meters per year. When completed, the factory will be the first such site in Sub-Saharan Africa.

The Elsewedy plant is part of a 2.2-million-sq-m industrial park that the company is developing to accommodate labor-intensive industries. Elsewedy unveiled plans to invest $200 million in the first phase of its expansion plans in the country, leading to the construction of 100 manufacturing industries in the Kigamboni industrial space. The goal for the park—developed by Elsewedy Electric’s subsidiary, Elsewedy Industrial Development—is to support Tanzania’s industrialization strategy 2025.

Elsewedy Electric President and CEO Ahmed Elsewedy said at the ceremony that his company embarked on a mission to expand in Africa 20 years ago, and that Tanzania is a priority due to its favorable investment climate and the government’s support. The company plans to use the new complex as a manufacturing and export hub at the heart of east and south Africa due to Tanzania’s strategic location/borders with eight countries, six of which are land-locked.

Published in Industry News

1/4/2022 – Austria’s Montana Aerospace AG has acquired Brazil’s Comercio Ltda. (São Marco), a manufacturer of magnet wire and copper rod as well as electro-insulating varnishes, resins and lubricants.

A press release said that adding the capacities of São Marco will bolster Montana Aerospace’s product offerings for round wires and conductors. Over the last decade, Montana Aerospace, which has 28 operations in four continents, has developed from a raw material extrusion supplier to a highly vertically integrated player.

“The combined experience, as well as their commitment and knowledge, will strengthen our position as a partner in quality and development, at the service of the energy market, and will strengthen our presence in the electric vehicle market,” said Heinz Riedler, CEO of Montana Aerospace’s Energy Division.

Commented Viakable CEO Sergio Valdés, “After 23 years of joint success, they will now experience a new stage with Montana Aerospace. I am convinced that they will continue to provide high value to their clients in the future and that they will position themselves as a benchmark in the evolution of the Brazilian market.”

Published in Industry News

1/4/2022 – Hindalco Industries Ltd., the metals flagship firm of Aditya Birla Group, has agreed to acquire Ryker Base Pvt. Ltd. (RBPL), a subsidiary of Polycab India Ltd.

A report in the Business Standard said that the purchase was to be based on an enterprise value of ₹323 crore (about US$46.8 million). Hindalco operates one of the world’s largest single-location custom copper smelters at Dahej in Gujarat, with a copper rod capacity of 345,000 metric-tons per year (mtpy). The deal will strengthen Hindalco’s copper rod manufacturing capacity, allowing it to cater to growing demand from the electrical and electronics sectors.

Per the RBPL website, the company’s plant in Waghodia, Gujarat, has a gas-controlled shaft furnace, a modular Hazelett twin-belt caster, a caster station and a rolling mill with 12 individually driven roll stands, followed by a cooling section, a coiler and coil handling facility for automatic compacting, strapping and packing of the finished wire rod coils with a casting capacity of 35 t/h and annual installed production of 225,000 mtpy.

“Hindalco’s copper is a vital input to India’s accelerating journey on electrification, urbanization, renewables and e-mobility,” said Hindalco Industries Managing Director Satish Pai. “Keeping the needs of the nation and industry in mind, Hindalco has taken the step to expand its capacity.” He added that the plant is well aligned with its environmental, social and governance strategy.

The acquisition, the story said, forwards Hindalco’s downstream strategy. The company has previously announced two projects: an aluminum extrusion in Silvassa, and a flat-rolled products facility in Hirakud. “The Ryker deal will further enrich our portfolio of downstream products,” said Pai.

Published in Industry News

1/3/2022 – Voting is currently underway for the 2022 New England Chapter Board of Directors. Chapter members in good standing were contacted via email at the beginning of December with voting instructions and can submit their online ballot up until the Jan. 18, 2022 deadline.

The incoming 2022 New England Chapter Board of Directors will be announced and introduced at the Chapter’s Annual Dinner on Feb. 24 at the Mohegan Sun. Registration for the event is open and can be found on WAI’s website.

Published in WAI News

1/3/2022 – The New England Chapter is ready for the Feb. 24 return to the Mohegan Sun in Connecticut, where more than a hundred people are expected to attend its annual meeting.

The annual dinner will be held for the first time at the casino’s Cabaret Theater. The event format will be the same, starting with a reception at 5:30 pm, where chapter members and others can mingle, an opportunity that has been all too rare the last two years. The new officers for 2022 will be introduced, as well as an update on the chapter’s college scholarship program.

“It will be great seeing everyone again at Mohegan Sun,” said 2021 WAI Chapter President John Accorsi, M. Holland, whose term will have ended. “It is always a fun venue for the meeting.” He said that it was unfortunate it could not be held in 2021, but the chapter was still able to remain active, holding its annual golf tournament as well as a successful on-line webinar.

The chapter meeting will also include the traditional raffle, which along with the annual golf tournament are the key sources for funding the scholarship program. The chapter hopes to see the same level of prior year company donations for the raffle as well as sponsorships, of which there are three levels: gold, $500; silver, $250; and bronze, $150.

The cost for the event is $120 for New England Chapter members, $130 for WAI members and $140 for non-WAI members. There also is a new WAI member package of $145 for dues and the dinner, and for $15, an existing WAI member can become a New England Chapter member.

For more details on this, contact WAI’s John Markowski at 203-453-2777, ext. 121, or This email address is being protected from spambots. You need JavaScript enabled to view it.. Markowski, who began working as an intern for WAI in 2018 and became a full-employee last May, is the main contact for all of the Association’s chapters.

Published in WAI News

1/3/22 – Nexans has won a more than €80 million contract from Equinor, a Norwegian state-owned multinational energy company, to manufacture and install a power cable system that will deliver electricity directly from the Norwegian power grid to its Oseberg Field Centre.

A press release said that the cable system consists of a single three-core 132 kV AC cable with the capacity to transport and supply 180 MW to the main platform at Oseberg. The power cables will include two fiber optic cables, each fitted with 48 SM fiber optic elements. They will be connected to a central DTS system that allows operators to detect early warning signs of any technical issues in the cables. The cables will be manufactured at Nexans’ plant in Halden, Norway.

Nexans is Equinor’s long-term partner in renewable energy projects. Nexans cabling system will allow Oseberg to operate using renewable energy harnessed from hydropower and achieve about 50% reduction in greenhouse gas emissions in those areas of the field.

Oseberg is located in the North Sea, around 140 km northwest of Bergen. The cable deployment will be done by the Nexans’ Aurora, which is designed to lay the cables in one compact installation. That method will save time and lower costs while also reducing the environmental impact of the operation due to smaller transport distances.

“Electrifying business operations in the energy sector plays an important part in reducing CO2 emissions and supporting the global transition to net zeros,” said Ragnhild Katteland, executive vice president for Nexans subsea and land systems business group.

Of note, last July Nexans was awarded an Equinor a contract to supply power export cable for what will be the world’s first floating solar plant that can operate in rough offshore waters.




Published in Industry News
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